Chapter 03 · Power core

Why Cozy was built around 24 volts.

A coordinated 24V system turns sunlight, shore power and time on the road into one large, usable reserve - while carrying roughly half the DC current of an equivalent 12V high-power system.

Cozy's main Victron power components arranged as one connected system

The complete system

Each component has one clear job.

The cards begin with what each part does. Model names and technical ratings remain available for readers who want the additional detail.

MultiPlus 24/3000/70-50
Convert + charge

MultiPlus 24/3000/70-50

3kVA inverter · 70A charger · 50A transfer

Runs Cozy's 120V circuits from the battery, charges from shore power and transfers between sources.

SmartSolar MPPT 100/50
Harvest

SmartSolar MPPT 100/50

100V PV input · 50A charging

Tracks the array's productive point and regulates solar into the 24V battery bank.

Orion XS 1400
Charge while driving

Orion XS 1400

12V alternator → 24V bank

Safely converts power from the Ford Explorer's 12-volt alternator into controlled charging for Cozy's 24-volt battery bank.

Lynx Distributor
Protect + organize

Lynx Distributor

Four monitored fuse positions

Distributes and protects the high-current positive side in one organized service point.

SmartShunt 500A
Measure

SmartShunt 500A

500A negative-side sensing

Measures battery current so state of charge, consumption and charging are based on the full negative return.

Cerbo GX
Connect

Cerbo GX

Victron data · VRM · Home Assistant

Collects system information for remote visibility and Cozy's Fire-tablet dashboards; it does not switch high-current power.

Cozy's complete under-bed power installation with four Renogy batteries and Victron charging, conversion, protection and monitoring equipment
The actual installation beneath Cozy's bed.

The system as installed

One small compartment. The full power core.

The component cards separate each piece so its purpose is easy to understand. This photograph shows how the same equipment actually fits together beneath Cozy's bed, with the four-battery bank below and the Victron charging, conversion, protection and monitoring hardware above.

The visible cabling is the working installation, preserved as photographed rather than rearranged for a staged picture.

4 Renogy Core Mini batteries24V high-power backbone1 coordinated electrical compartment

The energy reserve

Four batteries. Two series strings. One bank.

Each Renogy Core Mini is rated at 12.8V and 300Ah. Two batteries in series create a 25.6V string. Two equal strings in parallel create 600Ah at that system voltage.

Four Renogy 12.8 volt 300 amp-hour lithium batteries installed under Cozy's bed
Installed under the bed

4 × Renogy Core Mini

12.8V · 300Ah each

Moving the energy center under the bed created room for the four-battery bank while freeing the original exterior battery compartment for future use.

The same 3,000W load
12V system≈ 250A
vs.
24V system≈ 125A

Idealized DC current before inverter losses. Actual current varies with battery voltage, efficiency and load.

Lower-loss inverting

The inverter can deliver the same AC power while the DC side carries roughly half the current, reducing heat and voltage drop.

Less copper

Lower current can allow smaller conductors or fewer parallel runs, simplifying routing, terminations and cable cost.

Right-sized system

The 3kVA MultiPlus and Country Mod A/C fit naturally on 24V, while a converter preserves the original 12V camper systems.

Three ways to charge

Roof solar

SmartSolar 100/50

The solar controller continually adjusts to changing light, then safely regulates charging into the 24-volt battery bank.

Campground

MultiPlus 24/3000/70-50

A 30A locking inlet feeds the camper. The MultiPlus passes power to 120V circuits and can replenish the battery through its 70A charger.

The road

Orion XS 1400

Buck-boost DC-DC charging converts the Explorer’s alternator supply into controlled charging for the 24V battery bank.

The roof array

Eight CalSun panels. 800 watts overhead.

Four panels form one uninterrupted front-to-back line on each side of the curved roof. Each panel meets the next along its short edge, exactly as Cozy's side profile shows.

8 panels100W each800W total4 + 4 roof layout
See the complete solar story →

Cooling

Two black rooftop units. Two different jobs.

Cozy does not ask one air conditioner to be ideal in every power situation.

✣
Off-grid

Country Mod 24V A/C

Normally 300–500W parked

Efficient direct-DC cooling protects the reserve while providing real relief away from hookups. Higher draw can occur with conditions and operating mode.

↯
Shore power

Coleman-Mach 10 NDQ

13,500 BTU · ~1,500–1,700W

High-output 120V cooling is the right tool when campground power is available and the battery does not need to carry the full load.

What was preserved

Modern power did not erase the original camper.

A dedicated 24V-to-12V converter keeps the Casita’s original low-voltage systems in their native world. Lights, the water pump and ventilation fans continue to feel familiar while the high-power backbone operates at 24V.

Interior lightsWater pumpVentilation fansOriginal 12V circuits

Functional topology

One reserve, organized into clear paths.

~42W

measured idle DC draw

300–500W

typical parked 24V A/C draw

1.5–1.7kW

typical shore A/C range

Operating figures are observed or typical values for Cozy, not guaranteed ratings. Wiring diagrams are conceptual; installed conductors, fuses, disconnects, grounding and service procedures must be verified before work.

Control, visibility and connection
☁ WEATHER✣ GRIDϟ ELECTRICAL⌖San Antonio, TexasCDT · clear morning73°outside79.5°☁9:08AMCloudy · feels like 79°Tue79°Wed82°Thu84°Fri86°Sat84°SEWIND8.6mphLIVE POWER FLOW☀SOLAR · 0 W⌁GRID · 0 W▣DC · 605 W100%BATTERY212 WAC LOADTEMPERATURESInside 80°A/C 81°Fridge 42°Freezer 8°MORNINGAzimuth 83.3° · Elevation 30.3°Sunrise 06:39 · Sunset 20:31Daylight duration 13:41Off-GridBattery reserve100%Time to go · 1 day, 1 hourϟ212 WAC LOAD▰605 WDC LOADS♙0 WSHORE POWER☀0 kWhSOLAR YIELD▰ TANKS35%Left propane0%Right propane0%Gray water0%Fresh water
Fire tablets

Replace a dedicated GX Touch with friendly whole-camper displays.

Home Assistant logo
Home Assistant

Combines Victron data with camper sensors, trends and alerts.

Starlink

Extends remote awareness and real work beyond the campsite.

COZY↕ FRONT / BACK−0.8°↔ LEFT / RIGHT0.1°Cozy’sLevelNHeading 194° · SPitch −0.8° · Roll 0.1°−0.8°Front ↕ Back0.1°Left ↔ Right☀Solar alignmentEXCELLENT✓Front / BackOK✓Left / RightOK
Tilty sensors

Translate pitch, roll and heading into useful setup guidance.