Chapter 04 · Solar

A roof built to harvest more of the day.

Eight CalSun panels turn Cozy's curved roof into an 800W array. Four panels run front to back along each opposing roof plane, spreading collection across changing sun angles without changing the camper's basic character.

Cozy's two front-to-back rows of roof-mounted solar panels

The array

Eight panels across the two sides of Cozy’s roof.

The array is deliberately shaped around the Casita instead of pretending its curved roof is a flat residential rack.

800W total

The roof is a meaningful daily charging source, not only a maintenance charger.

Two roof sides

Parking direction changes which side receives the strongest light and when, helping the array collect across more of the day.

Smart solar control

The Victron controller continually adjusts to changing light, panel temperature and battery conditions.

Real-world solar results · not a lab promise
4.2kWh

best recorded day near San Antonio, despite morning tree shade

750W+

repeated sustained readings in favorable full sun

836W

observed peak, held near 800W for several minutes

~4.5kWhprojected San Antonio day without the morning tree shade

Current-array performance

Strong output, measured in real conditions.

These readings show how the present eight-panel CalSun array performs on clear days and when sun angle and parking direction are especially favorable.

ConditionObserved outputWhat it shows
Current array8 × 100W CalSun635–674Wclear midday readingsThe revised roof layout immediately delivered stronger, more dependable production.
Best conditionsFavorable orientation750W+ sustained836W observed peakOrientation and real campsite conditions still matter, but the roof can now approach its nameplate meaningfully.
How solar becomes usable energy

From roof to battery

Each roof side contributes as the sun moves. Solar wiring brings that energy to the controller, which adapts to sunlight, panel temperature, shade and battery condition. The system captures what the campsite offers without treating the rated 800 watts as a fixed output.

From battery to camper

When solar exceeds demand, the surplus rebuilds the reserve. When cooling or appliances need more than the roof is producing, the 15.36kWh bank supplies the difference without interrupting the camper.

Built for real campsites

Tilty shows how parking direction affects the roof above.

The dashboard shows Cozy's heading and the two four-panel rows. Pitch and roll explain how level the camper is, while Sparky records what the panels actually produce.

COZY↕ FRONT / BACK−0.8°↔ LEFT / RIGHT0.1°Cozy’sLevelNHeading 194° · SPitch −0.8° · Roll 0.1°−0.8°Front ↕ Back0.1°Left ↔ Right☀Solar alignmentEXCELLENT✓Front / BackOK✓Left / RightOK

Orientation has consequences

Measure the result instead of assuming perfection.

Trees and partial shadeCloud coverSeason and sun anglePanel temperatureParking directionMorning obstruction

Tilty explains how Cozy is sitting. Sparky records what the panels actually produced. Together they turn campsite conditions into useful context.